Foundry Capabilities
Capacity : 400 MT per month
Weight Range : 25 to 3000 kg single piece weight
Maximum Size : 2500x2000 (mm)
Area under crane : 12,500 m² (Total area: 20,400 m²)
EOT Cranes : 16 Nos.(Ranging from 1MT to 15MT)
Max. Lifting Capacity : 15 MT
Standby power : W250 KVA Greaves DG Set
Weigh Scales : Weighing scales of capacity 0.5 MT, 1MT, 5MT & 60 MT (Weight Bridge) are available.
Compressor Capacity : KAESAR make compressor is available with capacity to supply the operating pressure 6-7 bars for pneumatic conveying / other applications.
Induction Furnace
2000 kg and 1500 kg (750kw medium frequency)
750 kg, 500 kg & 200 kg (350kw medium frequency)
Methoding
AutoCAST-X simulation software program for checking feeding and solidification of casting
Pattern Making
Manual process :Well-equipped pattern shop for wooden/metallic patterns.
Storage capacity : Sufficient space of storage for more than 5000 patterns.
Moulding Process controlled by our Sand Laboratory
Our Mold and Core Shop sand laboratory conducts a variety of tests for resin bonded sand such as tensile test, LOI and grain size (AFS no.) to ensure quality.
Moulding
Continuous Sand Mixer : 30MT/Hr.- 1 No.
Continuous Sand Mixer : 10MT/Hr.- 1 No.
Sand Reclamation Unit : 8MT/Hr.-1 No.
Sand Systems : Alkaline Phenolic (2 Part)
Dust Collectors : 4 Dust Collectors from DISA make for pollution risk free in the foundry.
In-House Heat Treatment & Machining
Equipped with 0.5 MT, 2.5 MT, 5.0 MT Electrical Furnaces & 10.0 MT oil fired Heat Treatment Furnace with PLC
controlled for 2.5 MT & 5.0 MT
Arrangement for various machine tools like horizontal boring, vertical lathes, conventional lathes for proof/final machining
